Fabric : Natural Cotton 100 % (Supima Cotton, American-grown, extra-long staple cotton)
Filling : Organic Cotton 100 %
What is Supima cotton fabric?
Superior Pima, or Supima cotton for short, is a high-grade Pima cotton that meets the strict quality standards set by the American Supima Cotton Association.
Superior Pima is a rare cotton that can only be found in the hot and dry states of California, Arizona, Texas, and New Mexico, and accounts for less than 1% of all cotton grown in the world.
This satin weave fabric is characterized by its beautiful luster and smooth texture.
The weight of a this fabric for a single long size mattress is approximately 600g, which is 35% lighter than a standard cotton broadcloth, and its good drape makes it fit to the skin as if it is absorbed.
Small white cotton is visible at some of the bindings and hand-sewn part.
When the threads are pulled out while making, the cotton fibers get entangled and come out to the surface.
This is not a defective product with holes. This is easily visible because this fabric is black.
Hand-sewn finish side
Supima cotton is a high-strength and very elastic material.
This beautiful luster gives it a luxurious look.
Certified Organic Cotton
Organic cotton, the raw material used for the filling, is grown by the bioRe Project(*1), a social project in India, and is grown organically, without the use of pesticides or chemical fertilizers.
This project not only reduces environmental impact but also ensures socially fair production. In addition, it has been inspected and certified by a third-party certification organization based on strict standards that cover everything from the fields to the spinning process.
Also, we at Futon Tokyo do not use any chemicals in the process of turning raw cotton into cotton filling. The safety of our work process is certified by OEKO-TEX(*2). This certification is given only to products that have passed the world's strictest inspection standards and are recognized as safe. The most strict of these requirements, Class 1, was obtained in 2023.
The bioRe Project (*1)
The bioRe project was initiated by the Swiss company Remei in India in 1991 and in Tanzania in 1994. It is a social project initiated for sustainable organic cotton production. The project is not just about buying cotton from the farmers, but also about making products that are environmentally friendly and socially fair in all processes, from training in organic farming to the final product, so that the people living in this region can become self-reliant.
The project's activities are also multifaceted, including education for children, infrastructure development for medical care and water sources, financial assistance for farmers, and support for women to become self-reliant. It is known as one of the largest and most advanced projects of its kind in the world.
In 2002, in recognition of these achievements, the United Nations awarded this project the "Sustainable Development Partnership Award" at the 2nd World Environment Summit held in Johannesburg, the capital of the Republic of South Africa.
We are the first in Japan to receive a certification from OEKO-TEX in the futon manufacturing field. This certificate expresses our craftsmanship and commitment to safety.
OEKO-TEX® Standard 100 is the world's highest level of certification for safe textile products, which is only given to products that have passed strict analytical tests covering more than 350 hazardous chemical substances. It is a globally recognized safety standard in the textile business that goes far beyond Japanese safety standards, including certification of sustainable factories that take into consideration the impact on the people involved in production and the environment.
Since its inception in 1992, OEKO-TEX® Standard 100 certification has been awarded more than 200,000 times, and demand for this certification continues to grow worldwide.
To select the correct futon size
Please note that what we show on our site is the size of the futon fabric. If it is filled with cotton, it will be about 4 inches (10 cm) shorter in length and width.
Example : Futon Mattress - Single 78” x 39” (200 x 100 cm) will be 74" x 35" (190 x 90 cm) when you receive.
If you are planning to place the futon mattress on your bed, and want to fit them perfectly, please be aware of it and select carefully.
All sizes are approximate.
Shiki Futon (Futon Mattress) at the time of delivery is very fluffy and voluminous, measuring over 4” (10 cm) in the thickest center position but after about one week of usage the fluffiness will begin to settle, and the mattress will transform into a stiffer, denser futon. After about two to three months of use, the cotton padding becomes even thinner (more constricted) and the futon will become about half of its original thickness. Although the volume decreases, the cotton fiber's "support features" become activated and the futon becomes a mattress that will support your proper sleeping posture.
How We Make Futon
We source quality raw cotton from India. Classic, heavy-duty machines, which have been used for over three generations, get rid of cotton chips and make the cotton suitable as futon filling. We sterilize cotton by heat. We don't use any chemical material in any of our processes.
Many kinds of cotton fabrics are in stock to meet customers’ various demands. Our skilled artisans finish more than 15 futon mattresses per day when it‘s busy. The products are then shipped to the world from our office on the lower floor of the factory. Our making process is minimal and productive at the same time. We can cut the costs of the middleman and transportation. That’s why we can offer quality products at a fair price.
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