Japanese Futon Mattress Made by Craftsmen (Fabric: Enshu Weave Soft Beige Fabric, Filling: Organic Cotton 100%)

US$400US$623

Description

 

production time 1 to 2 weeks

 

Fabric :  Enshu Weave Cotton 100 %  manufactured by Shinchi Orimono
Filling : Organic Cotton 100 %

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Binging

 

 

Tuft

 

 

*Fabric

Very soft, stretchy, cotton fabric.

 

Manufacturer of the Fabric




Enshu-Tsumugi is one of the weaving that were originated in the Edo Era and passed down to the Enshu region in Shizuoka. There were many professional weaver in that region because it was one of a three main production area of quality cotton in Japan. In 80’s, the growing shift of fabric production overseas resulted as the decline of Enshu-Tsumugi. However there are still many wavers who are devoted to the tradition and making effort for the improvement of the quality of this precious fabric with deep affection. There always have been the reliability from the customers.

Enshu-Tsumugi’s specialty is “The warmth of craftsmen”. From spinning to weaving, all processes need manual works by the skilled craftsmen. It’s widely used for general garment like kimono and bags and delight our daily life.

 


Among Enshu Tsumugi, of which the number of producers is decreasing year by year, the fabric for our item is produced by Shinchi Orimono.
Their single loom weaves only about 50 meters per day, depending on the weaving design. This is because the weaving speed is purposely kept at about one-half the normal speed to prevent the fabric from being overstretched. Thanks to this, the fabric retains its charming soft texture.
Because yarn-dyed yarns of various thicknesses are used, the expression of the weave is very three-dimensional and has a rich depth. Its shading gives it a unique beauty. Fine patterns are woven as if by magic, which is the result of meticulous calculation. The blueprints of some designs exist only in the mind of a artisan who has been working with the craft for many years.
Their fabrics frequently appear in the collections of foreign brands as well as in the traditional Japanese wear industry.

 

 

 

Certified Organic Cotton

Organic cotton, the raw material used for the filling, is grown by the bioRe Project(*1), a social project in India, and is grown organically, without the use of pesticides or chemical fertilizers.

This project not only reduces environmental impact but also ensures socially fair production. In addition, it has been inspected and certified by a third-party certification organization based on strict standards that cover everything from the fields to the spinning process.

Also, we at Futon Tokyo do not use any chemicals in the process of turning raw cotton into cotton filling. The safety of our work process is certified by OEKO-TEX(*2). This certification is given only to products that have passed the world's strictest inspection standards and are recognized as safe. The most strict of these requirements, Class 1, was obtained in 2023.

 

The bioRe Project (*1)

The bioRe project was initiated by the Swiss company Remei in India in 1991 and in Tanzania in 1994. It is a social project initiated for sustainable organic cotton production. The project is not just about buying cotton from the farmers, but also about making products that are environmentally friendly and socially fair in all processes, from training in organic farming to the final product, so that the people living in this region can become self-reliant.

The project's activities are also multifaceted, including education for children, infrastructure development for medical care and water sources, financial assistance for farmers, and support for women to become self-reliant. It is known as one of the largest and most advanced projects of its kind in the world.

In 2002, in recognition of these achievements, the United Nations awarded this project the "Sustainable Development Partnership Award" at the 2nd World Environment Summit held in Johannesburg, the capital of the Republic of South Africa.

 

OEKO-TEX® (*2)



We are the first in Japan to receive a certification from OEKO-TEX in the futon manufacturing field. This certificate expresses our craftsmanship and commitment to safety.

OEKO-TEX® Standard 100 is the world's highest level of certification for safe textile products, which is only given to products that have passed strict analytical tests covering more than 350 hazardous chemical substances.  It is a globally recognized safety standard in the textile business that goes far beyond Japanese safety standards, including certification of sustainable factories that take into consideration the impact on the people involved in production and the environment. 
Since its inception in 1992, OEKO-TEX® Standard 100 certification has been awarded more than 200,000 times, and demand for this certification continues to grow worldwide.

Video of Cotton Carding

 

 

 

To select the correct futon size

Please note that what we show on our site is the size of the futon fabric. If it is filled with cotton, it will be about 4 inches (10 cm) shorter in length and width.

 

Example : Futon Mattress - Single 78” x 39” (200 x 100 cm) will be 74" x 35" (190 x 90 cm) when you receive.

japanese futon size

If you are planning to place the futon mattress on your bed, and want to fit them perfectly, please be aware of it and select carefully.

 

In Inches

 

In Centimeters

All sizes are approximate.

 

Thickness

thickness of futon

 

Shiki Futon (Futon Mattress) at the time of delivery is very fluffy and voluminous, measuring over 4” (10 cm) in the thickest center position but after about one week of usage the fluffiness will begin to settle, and the mattress will transform into a stiffer, denser futon. After about two to three months of use, the cotton padding becomes even thinner (more constricted) and the futon will become about half of its original thickness. Although the volume decreases, the cotton fiber's "support features" become activated and the futon becomes a mattress that will support your proper sleeping posture.

 

How to care  (a new window of pdf file will open)

 

any question about futon

 

 

How We Make Futon

 

 

futon tokyo our policy We source quality raw cotton from India. Classic, heavy-duty machines, which have been used for over three generations, get rid of cotton chips and make the cotton suitable as futon filling. We sterilize cotton by heat. We don't use any chemical material in any of our processes.

futon tokyo our policy

Many kinds of cotton fabrics are in stock to meet customers’ various demands. Our skilled artisans finish more than 15 futon mattresses per day when it‘s busy. The products are then shipped to the world from our office on the lower floor of the factory. Our making process is minimal and productive at the same time. We can cut the costs of the middleman and transportation. That’s why we can offer quality products at a fair price.

 

futon tokyo our policy

 

 

 

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Weight N/A
Dimensions 3.94 in
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